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Abrasion Resistant Ceramic Lined Hose Corrosion Impact Proof Custom Sizes
Ultra Wear Resistant Slurry Hose
Engineered for high-abrasion slurries (e.g., mining tailings, coal ash), this hose integrates ZTA (zirconia-toughened alumina) ceramic tiles with a natural rubber backing for impact absorption. The interlocking tile design prevents material ingress at joints, achieving 3x longer service life vs. standard rubber hoses. Handles solids content up to 80% and pH 1-14. Pressure rating: 10MPa static, 6MPa dynamic. Available with conductive layers for ATEX Zone 1 compliance.
Specifications
Tube | NR, BR, SBR |
Reinforcement | High Tensile Steel Wire Spiral |
Cover | NR,CR |
Working Pressure | < 25 bars |
Flange Material | Q235B carbon steel paint |
Working Temperature | -30℃ to +80℃ |
Safety Factor | 5:1 |
Application | Installed in between the pump and cutter of the dredger,suction the slurry.Suction hose&Armored hose with HB steel ring in,suitable for limestone,granite,coral,and mineraletc. |
Advantages | High Abrasion Resistance |
Light Weight | |
Oil and Heat Resistant | |
Flexible,easy to bending |
Inner Diameter | Working Pressure | Burst Pressure | Length | Wall Thickness |
mm | (Mpa) | (Mpa) | (m) | (mm) |
300 | 0.4-1.2 | 3.6 | 1-3 | 34-37 |
414 | 0.4-1.2 | 3.6 | 1-3 | 35-37 |
560 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
600 | 0.4-1.2 | 3.6 | 2-3 | 40-45 |
700 | 0.8-1.5 | 4.5 | 2-3 | 40-45 |
800 | 1.2-2.5 | 5.5 | 2-3 | 50-52 |
900 | 1.5-2.5 | 7.5 | 2-3 | 55-58 |
1000 | 2.0-2.5 | 7.5 | 3-5 | 75-78 |
Features
► Flexible Yet Rigid Structure
Maintains shape under vacuum while allowing 4x diameter bend radius.
► Fireproof Construction
Meets ASTM E136 non-combustibility standards.
► Hygienic Compliance
FDA/EC1935 approved for food, beverage, and pharmaceutical applications.
► Electromagnetic Shielding
Optional EMI/RFI protection for sensitive electronic environments.
Applications
► Acid Transfer – Compatible with 98% H₂SO₄, 37% HCl, and HF (with ZrO₂ lining)
► Caustic Soda Handling – Impervious to 50% NaOH at 120°C
► Solvent Pipelines – Non-reactive to hydrocarbons (benzene, toluene)
Advantages
► Custom Engineering Capabilities
Bespoke designs for extreme pressure (50MPa+), temperature (-200°C to 1500°C), or chemical exposure
► Industry Leading Warranty
5-year guarantee against ceramic lining failure - longest in the industry
► Automated Production Lines
CNC-controlled ceramic tile molding with ±0.1mm dimensional tolerance
► Global Certification Portfolio
ATEX, API 15S, FDA, WRAS, and CE/PED compliant
FAQ
1. How is the ceramic lining secured against detachment?
Our proprietary interlock system:
Mechanically bonds ceramic tiles to substrate
Withstands 5x standard bend radius without cracking
Passes 50,000+ flex cycles in validation tests
2. What maintenance is required?
Near-zero maintenance: No lining replacements needed
Visual inspections recommended annually
Simple flush cleaning for clog prevention
3. Can you customize hose dimensions/connections?
Yes. We provide:
Diameters: DN15 to DN600+
Ends: Flanges, camlocks, Victaulic couplings, etc.
Materials: Al₂O₃, ZrO₂, SiC ceramic options
4. What certifications do your products hold?
Quality: ISO 9001:2015
Safety: ATEX, API 15S, PED 2014/68/EU
Sanitary: FDA, EC1935 for food/pharma